Mechatronics Engineered for the Realities of Your Production Line
Not every automation problem needs a full PLC rig at PLC prices. We design mechanical, electronic, MCU and sensor systems sized correctly for the job — then give it an HMI and a web layer so someone can actually monitor and adjust it.
What we engineer
PLC & MCU Programming
Ladder logic and embedded firmware — including MCU-based alternatives to full PLC rigs where the application allows it, cutting hardware cost without cutting reliability.
Mechanical & Electronic Design
Structural and electro-mechanical design for the physical device — motors, levers, drives and enclosures built to survive a factory floor, not a lab bench.
Sensor & HMI Integration
Rotary encoders, proximity and temperature sensors wired into DWIN and industrial HMI displays, giving floor operators clear, immediate feedback.
Firmware Development
C/C++ and Python-based firmware for Raspberry Pi and MCU platforms — the logic layer that turns raw sensor signal into a usable measurement.
Legacy Machine Modernization
Retrofit sensors and monitoring onto existing machines — no need to replace a working mechanical line just to get modern data out of it.
Data-to-Web Bridging
The same team that builds your ERP wires the device output into a web dashboard, so automation data doesn't dead-end on a factory-floor screen.
We size the automation to the problem, not the catalogue
PLCs are the default answer for a reason — reliability. But for many single-purpose measurement or control tasks, a well-engineered MCU-based system delivers the same floor-level robustness at a fraction of the hardware cost. Our BobbinSense bobbin measurement system, detailed on the Portfolio page, is a direct example: a PLC-equivalent rig would have cost roughly twice as much for the same result.
How a device gets from sketch to shop floor
Constraint mapping
Cost ceiling, space, environment and existing PLC/SCADA landscape, documented up front.
Sensor & MCU selection
Choosing the least expensive hardware that still meets the accuracy and reliability bar.
Firmware & HMI build
Embedded logic and operator-facing display built and bench-tested together.
Floor trial & handover
Live trial on your line, adjustments, then full documentation and operator training.
Have a measurement or control problem a standard PLC prices you out of?
Describe the line and the constraint — we'll tell you whether an MCU-based approach can do the job for less.
Request a Technical Consultation